世界初の「浮くチタン」を開発(Engineers create a world-first in floating titanium)

2026-09-03 ロイヤルメルボルン工科大学(RMIT)

RMIT大学の研究チームは、水に浮き、軽量かつ高強度で、損傷後も浮力を維持できる3Dプリント製チタン・ポリマー複合格子構造を開発した。中空のチタン格子の内部だけをポリウレタンフォームで充填することで、水が格子の外部を通過しても内部への浸水を防ぎ、浮力を確保した。さらに、開放構造が浮くかどうかを判断する新たな指標「骨格密度(skeletal density)」を提案した。試験では、同じ全体密度で比較した場合、ステンレス鋼や高密度ポリエチレンより70%高い強度を示し、海水に2週間浸漬しても質量減少は0.15%、強度低下は1%未満だった。大きな亀裂や格子層の破断後も浮力を維持し、海水中での3Dプリント製ブイの実証にも成功した。将来はブイ、浮体センサー、桟橋などの海洋インフラに加え、衝撃吸収、熱管理、振動制御などへの応用も期待される。

世界初の「浮くチタン」を開発(Engineers create a world-first in floating titanium)
Cross sections of the titanium lattice cube showing before and after being filled with polyurethane foam for buoyancy. Credit: Sara Tan, RMIT.

<関連情報>

表面を突き破る:浮力を持つ金属-ポリマー開放セルハイブリッド格子メタマテリアル Breaking the Surface: Buoyant Metal–Polymer Open–Cell Hybrid Lattice Metamaterials

Jordan Noronha, Joey Tallon, Raad Omar, Jason Dash, Andrey Molotnikov, Martin Leary, Milan Brandt, Ma Qian
Advanced Materials  Published: 28 August 2026
DOI:https://doi.org/10.1002/adma.74641

ABSTRACT

Metallic lattice metamaterials have demonstrated transformative potential across biomedical, aerospace, defense, and thermal engineering. Yet their application in buoyant marine structures has remained elusive, as their open-cell architectures inherently prevent flotation, even at densities below that of water. Here, we present the first buoyant metal–polymer open-cell hybrid lattice metamaterial. The design is guided by a novel skeletal density framework, built around an environment-independent buoyancy parameter that excludes externally accessible porosity. The resulting hybrid architecture combines Ti-6Al-4V hollow-strut lattices (HSLs)—fabricated by laser-based powder bed fusion (PBF-LB)—with expandable polyurethane (PU) foam injected into the internal channels of each strut. This architecture retains external open-cell permeability while achieving skeletal densities below 1.0 g/cm3, enabling reliable buoyancy prediction and control. Real-world applicability is demonstrated using a Ti‑6Al‑4V+PU hybrid buoy that floats stably in natural seawater. This hybrid architecture exhibits higher specific strength than conventional marine materials such as high‑density polyethylene (HDPE) and 316L stainless steel (SS316L). Seawater immersion tests further demonstrate corrosion resistance and water‑exclusion capability. Finite‑element simulations elucidate fracture initiation and predict failure modes consistent with experimental observations. Importantly, these hybrid buoyant architectures preserve flotation even after severe structural damage. This work introduces a new class of buoyant metamaterials and establishes skeletal density as a general design principle for open‑cell structures in targeted liquid media.

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