【世界初】永久磁石内部の数千個の微小磁石粒子の結晶方位を非破壊3次元観察―高性能磁石の開発を加速する結晶方位イメージング技術を開発―

2026-08-05 関西学院大学

関西学院大学、東北大学、理化学研究所などの研究グループは、大型放射光施設SPring-8の高エネルギーX線と3次元X線回折イメージング(3D-XRD)法を用い、ネオジム焼結磁石内部に存在する数千個の微小磁石粒子の結晶方位を世界で初めて非破壊かつ3次元で可視化することに成功した。従来は電子線後方散乱回折(EBSD)などにより表面しか観察できず、内部の結晶方位は直接評価できなかった。本研究では約2,000個以上の結晶粒について位置、形状、粒径、結晶方位を高精度に取得し、表面観察と同等の精度を維持しながら内部構造を解析できることを実証した。さらに、個々の結晶粒の配向の違いや統計的な相関解析も可能となり、結晶方位と磁石性能との関係を直接評価できる基盤を構築した。今後は、磁気シミュレーションや機械学習、X線磁気トモグラフィーなどと組み合わせることで、高精度な磁石性能予測や材料設計を実現し、電気自動車や風力発電向け次世代高性能永久磁石の開発加速が期待される。

【世界初】永久磁石内部の数千個の微小磁石粒子の結晶方位を非破壊3次元観察―高性能磁石の開発を加速する結晶方位イメージング技術を開発―
図1:大型放射光施設SPring-8で行った、永久磁石材料の3次元X線回折イメージング実験の概略図

<関連情報>

Nd–Fe–B永久磁石の非破壊三次元方位マッピング Non-destructive three-dimensional orientation mapping of Nd–Fe–B permanent magnets

Jaemyung Kim, Yujiro Hayashi, Tomomi Suwa, Akiyama Yusuke, Takuya Taniguchi, Kousuke Katou, Kaiki Takemura, Satoshi Okamoto, Motohiro Suzuki, Makina Yabashi
Materials & Design  Available online: 25 July 2026
DOI:https://doi.org/10.1016/j.matdes.2026.116671

Highlights

  • i-S3DXRD enables nondestructive 3D visualization of grains in Nd–Fe–B magnets.
  • Surface orientations agree well with EBSD, validating the 3D orientation map.
  • The internal grain map reveals a strong easy-axis fiber texture.

Abstract

Three-dimensional observation of individual grains is essential for a comprehensive understanding of the magnetic properties of Nd–Fe–B permanent magnets. Local features such as grain size, shape, and crystallographic orientation must be resolved, as bulk-averaged measurements cannot adequately explain magnetic behavior. Although three-dimensional electron backscatter diffraction can provide such information, its application to Nd–Fe–B magnets is challenging due to surface damage during serial sectioning. Therefore, a nondestructive approach to three-dimensional orientation mapping is required. In this study, we apply the recently developed inclined scanning three-dimensional X-ray diffraction microscopy (i-S3DXRD) to obtain a nondestructive three-dimensional orientation map of a neodymium magnet. The results reveal a pronounced three-dimensional fiber texture, in which the c-axis—the magnetic easy axis—is preferentially aligned parallel to the specimen x-axis, while the a-axis is randomly distributed. Surface orientation maps show good agreement with EBSD results. Orientation distribution function analysis revealed a fiber-type texture with a substantial mosaicity. Analysis of the volumetric orientation map further shows that the triple-junction network exhibits a complex three-dimensional distribution throughout the volume, with junction segment lengths comparable to the grain size. These results demonstrate that i-S3DXRD is a powerful nondestructive technique for comprehensive characterization of permanent magnets.

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