高強度・高導電性・高熱安定性を兼ね備えた銅箔の開発(Chinese Researchers Develop Copper Foil Combining Strength, Conductivity, Thermal Stability)

2026-04-22 中国科学院(CAS)

中国科学院金属研究所の呂磊らの研究チームは、強度・導電性・熱安定性のトレードオフを克服した新型銅箔を開発し、『Science』に発表した。従来、銅は柔らかく合金化で強度を高めると導電性が低下する課題があった。本研究では「勾配ナノドメイン構造」を導入し、電析法で微量有機添加剤を用いて厚さ10μmの銅箔中に約3nmのナノ領域を高密度形成。これが粒界移動を抑制しつつ電子輸送を阻害せず、強度と安定性を向上させた。引張強度は約900MPa、導電率は純銅の90%に達し、同強度材料の約3倍を実現。量産可能で電子機器や次世代エネルギー用途への応用が期待される。

<関連情報>

超ナノドメインにより、銅箔の強度と導電性の相乗効果を実現 Super-nano domains enable strength-conductivity synergy in copper foils

Zhao Cheng, Linhai Liu, Zhiyang Yu, Xiaoyuan Ye, […] , and Lei Lu
Science  Published:16 Apr 2026
DOI:https://doi.org/10.1126/science.aed7758

Editor’s summary

Although there are many ways to enhance individual properties in a metal, achieving a combination of ultrahigh tensile strength, high ductility, electrical conductivity, and thermal stability in copper is a challenge because these properties are often mutually exclusive. Cheng et al. showed that the incorporation of organic additives can lead to the stabilization of a layered microstructural architecture that features periodically distributed super-nano domains. The 10-micrometer-thick foils are produced through an industrially scalable electrodeposition process, which thus holds substantial promise for making foils for lithium-ion batteries and integrated circuits. —Marc S. Lavine

Abstract

The development of copper foils that simultaneously exhibit ultrahigh strength, high electrical conductivity, and thermal stability remains a major challenge for advanced electronics and energy storage systems. We report a 10-micrometer-thick copper foil featuring nanoscale grains and periodically distributed gradient super-nano domains (approximately 3 nanometers in size) throughout its thickness that was produced by an industrially scalable electrodeposition process. This copper foil demonstrates a combination of approximately 900-megapascal tensile strength, 90% standard electrical conductivity, and exceptional thermal stability. These superior properties originate from a dual strengthening-stabilization mechanism in which the periodically distributed super-nano domains both enhance strength and stabilize grain boundaries. This strategy not only advances copper foil technology but also provides a general design pathway for developing other scalable, high-performance metallic materials.

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