硫黄によるプラスチックのより優れた製造方法を発見

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 (Scientists discover a better way to make plastics out of sulfur)

2019/2/7 リバプール大学

・ リバプール大学とランカスター大学が共同で、硫黄からプラスチックを製造する、環境への負担をより軽減した新方法を開発。
・ 世界中の鉱床に豊富に賦存する元素である硫黄は、原油や天然ガスの精製プロセスで排出され、精製所の外に貯蔵されている。
・ ポリマーの製造で炭素を代替する可能性が見込まれるが、硫黄だけでは安定したポリマーの構築が不可能なため、逆加硫と呼ばれるプロセスにて有機架橋分子との反応による安定化が必要。従来、同プロセスには高温と長い反応時間を要し、有害な副生物を排出する。
・ 新プロセスによる逆加硫では、温度と反応時間が低減され、有害な副産物を排出しない。また、反応収率が増加してポリマーの物理特性が向上し、多様な架橋剤が使用できる。
・ 硫黄によるポリマー製造は石油由来のプラスチックへの依存度を軽減し、リサイクルをより容易にするため現在のプラスチック利用量の低減が図れ、ゲームチェンジャーとしての可能性が期待できる。
・ さらに、炭素と異なる特性を有する硫黄を使用したポリマーでは、赤外線レンズ、電池、浄水やヘルスケア等のアプリケーションの可能性が既に考えられている。
・ 本研究は、ユニリーバ社の協力により設立された同大学の Materials Innovation Factory のワールドクラスの施設にて実施された。
URL: https://news.liverpool.ac.uk/2019/02/07/scientists-discover-a-better-way-to-makeplastics-out-of-sulfur/

(関連情報)
Nature Communications 掲載論文(フルテキスト)
Catalytic inverse vulcanization
URL: https://www.nature.com/articles/s41467-019-08430-8

<NEDO海外技術情報より>

Abstract

The discovery of inverse vulcanization has allowed stable polymers to be made from elemental sulfur, an unwanted by-product of the petrochemicals industry. However, further development of both the chemistry and applications is handicapped by the restricted choice of cross-linkers and the elevated temperatures required for polymerisation. Here we report the catalysis of inverse vulcanization reactions. This catalytic method is effective for a wide range of crosslinkers reduces the required reaction temperature and reaction time, prevents harmful H2S production, increases yield, improves properties, and allows crosslinkers that would be otherwise unreactive to be used. Thus, inverse vulcanization becomes more widely applicable, efficient, eco-friendly and productive than the previous routes, not only broadening the fundamental chemistry itself, but also opening the door for the industrialization and broad application of these fascinating materials.

Introduction

In modern society, synthetic polymers are ubiquitous to human life and are among the most extensively manufactured materials on earth. There are now around 380 million tonnes of plastic produced annually1. The environmental impact and sustainability of any alternative synthetic polymer is therefore important to consider, and should ideally align with the principles of green chemistry2. However, the vast majority of synthetic polymers are produced from limited resources derived from petrochemicals3. There is therefore a significant challenge in materials chemistry to identify sustainable building blocks that provide monomers generated from renewable biomass, re-purposed agricultural, or industrial waste4,5.

Elemental sulfur is readily available and inexpensive, being produced in excess of 70 million tonnes each year as an unwanted by-product of petroleum refining and gas reserves6. Sulfur widely used for the production of commodity chemicals, such as sulfuric acid, fertilizers, and vulcanization of natural and synthetic rubbers. Despite this, supply greatly outweighs demand, creating large unwanted stockpiles and a global issue in the petrochemical industry known as the “excess sulfur problem”. The problem will grow in scale as demand for energy pushes the need to use more sulfur-contaminated sour petroleum feed-stocks. From this perspective, there is interest in exploiting this un-tapped, low-cost sulfur for materials7,8,9,10,11,12.

Although sulfur can be polymerized in a pure form (Fig. 1a), the resultant polymers are not stable and readily depolymerize to S8. The recent discovery of inverse vulcanization, which uses organic crosslinkers to stabilize the sulfur chains, has heralded a class of materials pioneered by Pyun and Char in 20138. These materials are made predominantly from elemental sulfur without the need for harmful organic solvents. Molten sulfur acts as the reaction solvent itself, as well as monomer and initiator during the molten stage. The growing high sulfur polymers, henceforth referred to as thiopolymers, are stabilized against depolymerization by reaction with an organic cross-linker. The synthetic process is simple, scalable, and highly atom efficient—an excellent example of green chemistry. As well as merely substituting for carbon based polymers, polymers made from sulfur have the potential for radically different properties, enabling unique applications. For example, the optical properties of these polymers are quite different to those of carbon based polymers, which have a refractive index typically in the 1.5–1.6 range, and poor transparency to near infrared light. Conversely, thiopolymers have refractive indices as high as 1.86, and high infrared transparency, giving excellent properties as lenses and in thermal imaging applications13,14,15. The low cost of these materials also gives them excellent potential for bulk construction applications derived from their high thermal16 and electrical insulating properties. Despite their crosslinked structure, the reversibility of sulfur-sulfur bonds gives vitrimer17 behavior, allowing recycling18, and repair14. Other already reported applications include LiS batteries8,19,20, water purification10,21,22,23,24,25, the stabilization of metal nanoparticles and quantum dots26,27,28,29, and antimicrobial materials30, and there are doubtless many more applications yet to be discovered.

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