微小3D金属部品の新しい製造技術(Engineering Tiny 3D Metallic Parts)

2026-03-17 カリフォルニア工科大学(Caltech)

カリフォルニア工科大学(Caltech)の研究チームは、極めて小型な3次元金属部品を精密に製造する新技術を開発した。従来困難だったマイクロスケールの金属構造を高精度で形成できる手法で、特殊な加工プロセスにより複雑な形状や高い強度を両立することに成功した。この技術は、マイクロマシンや医療機器、電子デバイスなどへの応用が期待され、特に小型化・高性能化が求められる分野で重要な役割を果たす可能性がある。製造プロセスの革新により、次世代の精密工学やナノ・マイクロ技術の発展に貢献する成果である。

微小3D金属部品の新しい製造技術(Engineering Tiny 3D Metallic Parts)
A scanning electron microscope (SEM) image of a cross-section of a nickel octahedral nano-lattice generated using the new additive technique. Yellow arrows indicate large voids in the structure. The zoomed-in view (right) highlights a few nodes with concentrated porosity. Despite these defects, the nano-achitected materials show surprising strength.Credit: Greer Lab/Caltech

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ナノ多孔性によって駆動される、積層造形されたナノ構造金属の変形 Nanoporosity-driven deformation of additively manufactured nano-architected metals

Wenxin Zhang,Zhi Li,Huajian Gao & Julia R. Greer
Nature Communications  Published:28 February 2026
DOI:https://doi.org/10.1038/s41467-026-69845-8  Unedited version

Abstract

3D printing methods for small-scale metals enable a unique 10–100 nm dimensional niche where functional feature sizes, critical microstructural detail and atomic-level defects converge, challenging conventional hierarchical relationships and carrying significant nanomechanical implications. We introduce a metal nano-printing system combining two-photon lithography, hydrogel infusion-based additive manufacturing and in situ mechanical experiments on 3D nano-architected Ni, achieving ~100 nm critical dimensions, ~10 nm surface roughness, and a broad range of geometries (periodic vs. non-periodic; beam-based vs. shell-based) with superior specific strengths of ~100 MPa·g − 1·cm3 enabled by an unambiguous smaller is stronger size effect. Experiments identify concentrated-porosity regions as primary deformation-initiation sources and quantify their distribution as input for physics-informed, multiscale finite-element simulations that accurately predict size-dependent mechanical properties governed by nanoporosity-driven deformation. This work integrates experimental and computational approaches for the fabrication, characterization, and evaluation of nano- and micro-architected metals for nanotechnology and nanoscale manufacturing systems.

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