柔軟電子機器の亀裂形成メカニズムを解明し耐久性向上へ(New research suggests path toward more durable smartphones and flexible electronics)

2025-09-09 ブラウン大学

ブラウン大学の研究チームは、柔軟電子機器の耐久性低下に関わる新たな破損メカニズムを発見した。スマートウォッチや折り畳み型スマホなどに使われる多層構造デバイスでは、セラミック電極層に生じた微小な亀裂が、これまで丈夫と考えられてきたポリマー基板へと進展し、深刻な損傷を引き起こすことが確認された。研究では屈曲試験や電子顕微鏡解析を通じ、亀裂が基板内部に入り込み欠陥を形成する様子を観察。この欠陥は繰り返し変形によって拡大し、電極の再接合を妨げ、導電性や機能低下につながる。従来の「ポリマー基板は亀裂に強い」という認識を覆す結果であり、柔軟デバイスの長寿命化には基板設計や材料選択の再考が必要とされる。成果は『npj Flexible Electronics』に掲載予定であり、次世代ウェアラブルやフレキシブル太陽電池の信頼性向上に寄与すると期待される。

<関連情報>

フレキシブル電子デバイス用ポリマー基板の割れとその低減 Cracking in polymer substrates for flexible electronic devices and its mitigation

Anush Ranka,Madhuja Layek,Sayaka Kochiyama,Cristina López-Pernia,Alicia M. Chandler,Conrad A. Kocoj,Erica Magliano,Aldo Di Carlo,Francesca Brunetti,Peijun Guo,Subra Suresh,David C. Paine,Haneesh Kesari & Nitin P. Padture
npj Flexible Electronics  Published:22 August 2025
DOI:https://doi.org/10.1038/s41528-025-00470-z

柔軟電子機器の亀裂形成メカニズムを解明し耐久性向上へ(New research suggests path toward more durable smartphones and flexible electronics)

Abstract

Mechanical reliability plays a critical role in determining the durability of flexible electronic devices because of the significant mechanical stresses they experience during manufacturing and operation. Many such devices are built on sheets comprising stiff transparent-conducting oxide (TCO) electrode films on compliant polymer substrates, and it is generally assumed that the high-toughness polymer substrates do not crack. Contrary to this assumption, here we show extensive cracking in the polymer substrates during bending of a variety of TCO/polymer sheets, and a device example — flexible perovskite solar cells. Such substrate cracking, which compromises the overall mechanical integrity of the entire device, is driven by the amplified stress-intensity factor caused by the elastic mismatch at the film/substrate interface. To mitigate this substrate cracking, an interlayer-engineering approach is designed and experimentally demonstrated. This approach is potentially applicable to myriad flexible electronic devices, with stiff films on compliant substrates, for improving their durability and reliability.

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