3Dプリンティング樹脂の再利用技術を開発(Could 3D printing plastic enter a “zero-waste” era? ZJU’s recyclable resin)

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2025-06-01 浙江大学(ZJU)

3Dプリンティング樹脂の再利用技術を開発(Could 3D printing plastic enter a “zero-waste” era? ZJU’s recyclable resin)The dissociative thiol-aldehyde photochemistry

浙江大学の謝涛教授と鄭寧教授率いる研究チームが、無限にリサイクル可能な3Dプリント用樹脂を開発し、『Science』誌に発表しました。この新素材は、光によって結合・分解可能なチオールとアルデヒドのクリック反応を用いた「動的ジチオアセタール化学」に基づき、軽い加熱で再利用が可能。従来のアクリレート系樹脂と異なり、分解・再構築が分子レベルで可能で、構造材料としての強度も保持されます。モジュール設計により、エラストマーから硬質プラスチックまで多様な物性に対応し、医療・鋳造など幅広い用途が期待されます。この成果は、3Dプリントの持続可能性を高め、ゼロウェイスト実現への大きな一歩となります。

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解離性ネットワーク設計による高性能フォトポリマーの円形3Dプリンティング Circular 3D printing of high-performance photopolymers through dissociative network design

Bo Yang, Tiantian Ni, Jingjun Wu, Zizheng Fang, […] , and Tao Xie
Science  Published:10 Apr 2025
DOI:https://doi.org/10.1126/science.ads3880

Editor’s summary

Whereas thermopolymers can be remelted and reused, thermoset polymers typically need to be broken back down into monomers for efficient recycling, which is possible only if the polymers are designed with this property in mind. Yang et al. explored the potential of lignin-derivable building blocks for making circular resins for three-dimensional (3D) printing (see the Perspective by Lopez de Pariza and Sardon). During printing, the photopolymerization forms dithioacetal bonds. When trying to reuse the material, rather than breaking it down into monomers, the authors reverted the polymers only partially back to photoreactive oligomers using catalytic thermal dissociation of the dithioacetal bonds. This allowed for circular use without loss of properties in each print cycle. —Marc S. Lavine

Abstract

One approach for closed-loop plastics recycling relies on reverting polymers back into monomers because one can then make new plastics without loss of properties. This depolymerization requirement restricts the molecular design to making polymers with high mechanical performance. We report a three-dimensional (3D) printing chemistry through stepwise photopolymerization by forming dithioacetal bonds. The polymerized network can be transformed back into a photoreactive oligomer by dissociation of the dithioacetal bonds. This network-oligomer transformation is reversible, therefore allowing circular 3D printing using the same material. Our approach offers the flexibility of making modular adjustments in the design of the network backbone of a polymer. This allows access to fully recyclable elastomers, crystalline polymers, and rigid glassy polymers with high mechanical toughness, making them potentially suitable for diverse applications.

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