室温かつ短時間で、リチウム金属とガーネット型酸化物固体電解質の界面形成に成功 ―全固体電池の実用化を後押しする新しい手法―

2026-03-24 東北大学

本研究は、東北大学の研究グループにより、リチウム金属とガーネット型酸化物固体電解質(LLZO)の界面を、室温かつ数秒で形成する新手法を開発した。従来は高温処理や中間層が必要だったが、超音波接合により表面の絶縁層を破壊しつつリチウムを塑性変形させ、高密着な界面を実現。これにより界面抵抗を大幅に低減し、さらに金層併用で約1.5 Ω・cm²まで改善した。製造プロセスの簡略化と高性能化を同時に達成する技術であり、安全性と高エネルギー密度を兼ね備えた全固体電池の実用化を大きく前進させる成果である。

室温かつ短時間で、リチウム金属とガーネット型酸化物固体電解質の界面形成に成功 ―全固体電池の実用化を後押しする新しい手法―
図1. 室温で数秒間の超音波接合により形成された、リチウムと固体電解質の界面断面像

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ガーネット固体電解質とリチウム金属の超音波溶接:数秒で密着した界面接触を実現 Ultrasonic Welding of Garnet Solid Electrolytes to Lithium Metal: Achieving Intimate Interfacial Contact in Seconds

Mikihisa Fukuda, Ying Li, Run-Zi Wang, Shin-ichi Orimo, Yutaka S. Sato, Hidemi Kato, Eric Jianfeng Cheng
Small Structures  Published: 19 March 2026
DOI:https://doi.org/10.1002/sstr.202500866

Abstract

Solid-state batteries (SSBs) are widely regarded as promising next-generation energy storage technology due to their potential for enhanced safety and higher energy density compared to conventional Li-ion batteries. Among the various oxide solid electrolytes, garnet Li7La3Zr2O12 (LLZO) is considered one of the most promising, yet the Li–LLZO solid–solid interface remains a major bottleneck. Both LLZO and the relatively stiff Li metal anode rapidly accumulate Li2CO3 surface impurities and form limited contact, leading to large interfacial resistance. Here, we demonstrate that ultrasonic welding (USW) provides a rapid, mechanically driven route to establish intimate Li–LLZO contact within seconds. A preliminary ambient-air experiment confirms the basic feasibility of the technique, while all controlled welding experiments performed in Ar yield Li/LLZO interfaces with resistances on the order of several hundred Ω cm2. Systematic comparison of pyramidal and flat horn geometries reveals that uniform pressure delivery is essential for stable interfacial formation, with the flat horn reducing the resistance to approximately 225 Ω cm2. Furthermore, introducing a sputtered Au interlayer significantly enhances mechanical conformity and wetting by compensating LLZO surface roughness and enabling Li to more effectively accommodate LLZO surface asperities. As a result, the interfacial resistance decreases to as low as 1.5 Ω cm2, among the lowest values reported for garnet–Li interfaces processed at room temperature. This study demonstrates USW as an effective mechanical strategy for constructing low-resistance Li–garnet interfaces suitable for next-generation SSBs.

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