PUDFコーティングによる全海洋深度での防汚・防食技術を開発(Researchers Develop PUDF Coating for Full-Ocean-Depth Antifouling and Anticorrosion)

2025-10-28 中国科学院(CAS)

中国科学院寧波材料技術与工程研究所(NIMTE)の研究チームは、全海洋深度に対応可能な新型ポリ(オキシム-ウレタン)系(PUDF)コーティングを開発した。この材料は、海洋構造物の課題である高圧・高塩分・微生物起因の汚損と腐食を同時に防ぐことを目的とする。PUDFは抗菌分子DFFDとグラフェン酸化物(GO-COOH)ナノシートを分子レベルで組み合わせ、細菌のプリン代謝を阻害する化学的抗菌作用と、腐食イオンを遮断する物理的バリア機能を併せ持つ。実験では、東シナ海(深度2m)およびフィリピン海(深度7,730m)での長期試験において、付着生物や微生物の増殖を防止し、15MPa・高塩濃度環境でも高い耐食性を示した。従来の多層防護膜の界面剥離問題を克服し、深海用耐久材料設計の新原理を提供する成果である。論文は『ACS Nano』誌に掲載。

PUDFコーティングによる全海洋深度での防汚・防食技術を開発(Researchers Develop PUDF Coating for Full-Ocean-Depth Antifouling and Anticorrosion)
The full-ocean-depth-oriented coating for integrated antifouling and anticorrosion. (Image by NIMTE)

<関連情報>

海洋深層指向性ポリオキシムウレタンコーティング:防汚・防食一体型コーティングの構造と保護機構 Full-Ocean-Depth-Oriented Poly(oxime-urethane) Coating: Construction and Protective Mechanism for Integrated Antifouling and Anticorrosion

Peng Zhang,Shu Tian,Ruiqi Li,Guangming Lu,Qunji Xue,Liping Wang
ACS Nano  Published: September 15, 2025
DOI:https://doi.org/10.1021/acsnano.5c09595

Abstract

Full-ocean-depth (FOD) environment, characterized by extreme pressure, salinity, and biological complexity, presents severe challenges for surface antifouling and anticorrosion. High-performance coatings capable of withstanding such coupled extreme conditions are urgently needed. Herein, an integrated antifouling/anticorrosion poly(oxime-urethane) (PUDF) coating with a tunable microphase-separated structure was developed by incorporating the intrinsically antifouling unit (2,5-diformylfuran dioxime, DFFD) and the reactive high-barrier nanosheets (carboxyl-functionalized graphene oxide GO-COOH). The coating showed excellent biointerface resistance, suppressing protein and bacterial biofilm adhesion by 98 and 99%, respectively, and achieving 100% bactericidal efficacy against marine bacteria. After 2 months of immersion at both shallow-sea (2 m, East China Sea) and deep-sea (7730 m, Philippine Sea) sites, no macrofouling organisms or deep-sea microbial adhesion were observed. Cross-linking GO-COOH within the PUDF matrix enhanced microphase separation and mechanical robustness, enabling exceptional resistance to coupled corrosion. Under a combined condition of 15 MPa, 3.5 wt % NaCl, and 106 cells mL–1 Pseudomonas aeruginosa, the coating exhibited impedance two orders of magnitude higher than pristine PUDF. Microbial community analysis and density functional theory (DFT) simulations further elucidated the disruption of purine biosynthesis/nucleotide metabolism antifouling and low-adsorption/high-barrier anticorrosion synergistic protection mechanisms. This study offers a theoretical and practical basis for designing integrated protection materials for FOD applications.

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