インフラ腐食を防ぐ超軽量高性能ポリマー膜の開発(New Lightweight Polymer Film Can Prevent Corrosion)

2025-11-12 マサチューセッツ工科大学(MIT)

MITの研究チームは、気体の透過をほぼ完全に遮断できる超バリア性ポリマーフィルム「2D PA-1(2次元ポリアラミド)」を開発しました。重さは超軽量で膜厚わずか数十ナノメートルながら、窒素などガス分子を通さず、グラフェン並みの密閉性能を示しています。実験では、2021年に作製した気密バブルが数年経過しても膨張を維持しており、既存ポリマーの最低透過率より10,000分の1以下のガス透過率を実現しました。表面にコーティングすれば、太陽電池、インフラ構造、輸送機器など外部環境にさらされる金属や機器の腐食を抑える新しい保護膜として活用可能です。また、製法が溶液重合と塗布可能という点で、大面積・大規模用途への展開性も備えています。今後は構造物・橋梁・鉄道など長寿命インフラにも応用検討されています。

インフラ腐食を防ぐ超軽量高性能ポリマー膜の開発(New Lightweight Polymer Film Can Prevent Corrosion)MIT researchers tested the gas permeability of their new polymer films by suspending them over microwells to form bubbles. Some bubbles from 2021 experiments are still inflated. This optical micrograph shows how the films form very colorful spots when suspended over microwells.Image: Courtesy of the researchers

<関連情報>

二次元ポリアラミドから作られた分子不透過性ポリマー A molecularly impermeable polymer from two-dimensional polyaramids

Cody L. Ritt,Michelle Quien,Zitang Wei,Hagen Gress,Mohan T. Dronadula,Kaan Altmisdort,Huong Giang T. Nguyen,Christopher D. Zangmeister,Yu-Ming Tu,Sanjay S. Garimella,Shahab Amirabadi,Michael Gadaloff,Weiguo Hu,Narayana R. Aluru,Kamil L. Ekinci,J. Scott Bunch & Michael S. Strano
Nature  Published:25 September 2025
DOI:https://doi.org/10.1038/s41586-025-09674-9

Abstract

All polymers exhibit gas permeability through the free volume of entangled polymer chains1,2,3. By contrast, two-dimensional (2D) materials including graphene stack densely and can exhibit molecular impermeability4,5,6. Solution-synthesized 2D polymers that exhibit the latter by poly-condensation have been a longstanding goal. Herein, we demonstrate self-supporting, spin-coated 2D polyaramid nanofilms that exhibit nitrogen permeability below 3.1 × 109 Barrer, nearly four orders of magnitude lower than every class of existing polymer, and similar for other gases tested (helium, argon, oxygen, methane and sulfur hexafluoride). Optical interference during the pressurization of nanofilm-coated microwells allows measurement of mechanosensitive rim opening and sealing, creating gas-filled bulges that are stable exceeding three years. This discovery enables 2D polymer resonators with high resonance frequencies (about 8 MHz) and quality factors up to 537, similar to graphene. A 60-nm coating of air-sensitive perovskites reduces the lattice degradation rate 14-fold with an oxygen permeability of 3.3 × 10−8 Barrer. Molecularly impermeable polymers promise the next generation of barriers that are synthetically processable, chemically amenable and maximize molecular rejection with minimal material, ultimately advancing sustainability goals.

0505化学装置及び設備
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