バッテリー製造の次なる段階へ(Taking battery manufacturing to the next level)

2025-08-19 アルゴンヌ国立研究所(ANL)

アルゴンヌ国立研究所は、リチウムイオン電池需要の急増に応えるため、電極製造技術の最新動向を網羅的にレビューした。論文では電極処理に関する4つの先進技術カテゴリを整理し、それぞれの利点と課題、計測や運用上の留意点を明確化。これにより、より迅速・低コストかつ信頼性の高い電池製造を実現し、エネルギー消費や廃棄の削減にも寄与できるとした。筆頭著者のRunming Tao研究員は「これらの技術は製造コストを大幅に下げ、モビリティやグリッド用途の電池価格を抑制する可能性がある」と述べている。本成果はDOEのオークリッジ国立研究所やケースウェスタンリザーブ大学との共同研究で、産業界と学術界に客観的かつ包括的な指針を提供するものとなっている。

バッテリー製造の次なる段階へ(Taking battery manufacturing to the next level)
An electrode made with dry processing. (Image by Argonne National Laboratory.)

<関連情報>

リチウムイオンバッテリー製造のための高度な電極加工技術 Advanced electrode processing for lithium-ion battery manufacturing

Runming Tao,Yu Gu,Zhijia Du,Xiang Lyu & Jianlin Li
Nature Reviews Clean Technology  Published:03 February 2025
DOI:https://doi.org/10.1038/s44359-024-00018-w

Abstract

Lithium-ion batteries (LIBs) need to be manufactured at speed and scale for their use in electric vehicles and devices. However, LIB electrode manufacturing via conventional wet slurry processing is energy-intensive and costly, challenging the goal to achieve sustainable, affordable and facile manufacturing of high-performance LIBs. In this Review, we discuss advanced electrode processing routes (dry processing, radiation curing processing, advanced wet processing and 3D-printing processing) that could reduce energy usage and material waste. Maxwell-type dry processing is a scalable alternative to conventional processing and has relatively low manufacturing cost and energy consumption. Radiation curing processing could enable high-throughput manufacturing, but binder selection is limited to certain radiation curable chemistries. 3D-printing processing can produce electrodes with diverse architectures and improved rate performance, but scalability is yet to be demonstrated. 3D-printing processing is good for special applications where throughput and cost can be compromised for performance.

Key points

  • Conventional lithium-ion battery electrode processing heavily relies on wet processing, which is time-consuming and energy-consuming.
  • Compared with conventional routes, advanced electrode processing strategies can be more affordable and less energy-intensive and generate less waste.
  • Electrode architectures can be tailored through advanced wet processing to improve charge and discharge rate performance, at the expense of increased manufacturing cost.
  • Dry processing can simplify the electrode manufacturing process with lower manufacturing costs (~11.5%) and energy consumption (>46% lower).
  • Radiation curing technologies can have the highest electrode manufacturing throughput, whereas 3D printing can fabricate electrodes with different geometries and structures.
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