綿繊維用の一歩で実現可能な難燃コーティングを開発 (Texas A&M Researchers Develop Breakthrough One-Step Flame Retardant for Cotton Textiles)

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2025-01-10 テキサス A&M 大学

テキサスA&M大学の研究者が、水性・無毒の新しい難燃性コーティングを開発しました。このコーティングは、ポリエレクトロライト複合体を使用し、従来の多段階プロセスに比べて効率的で、工業的なパッドドライ法により一度で適用可能です。衣類や家具の布地などの可燃性を低減し、火災からの安全性を向上させる効果が期待されます。研究は大学院生マヤ・D・モンテマヨール氏が主導し、今後は企業との連携で木材やフォームなどへの応用も進める計画です。

<関連情報>

コットン用蒸発誘起難燃性高分子電解質複合体 Evaporation Induced Flame Retardant Polyelectrolyte Complex for Cotton

Maya D. Montemayor,Danixa Rodriguez-Melendez,Edward Chang,Dallin L. Smith,Natalie A. Vest,Alexandra Moran,Bethany Palen,and Jaime C. Grunlan
ACS Applied Polymer Materials  Published: November 11, 2024
DOI:https://doi.org/10.1021/acsapm.4c02937

Abstract

綿繊維用の一歩で実現可能な難燃コーティングを開発 (Texas A&M Researchers Develop Breakthrough One-Step Flame Retardant for Cotton Textiles)

Cotton is one of the most used textiles due to its comfort and breathable nature, but it is extremely flammable. To reduce the flammability, a polyelectrolyte complex coating composed of polyethylenimine (PEI) and sodium hexametaphosphate (PSP) is deposited in a single step. Ammonia is used as a volatile base that evaporates to reduce the pH and induces complexation on the cotton surface. Cotton coated with a 1:2 molar ratio of PEI:PSP gains 28 wt % and reduces the total heat release by 93%, compared to neat cotton. The method of flame retardant action can be attributed to an effective intumescent coating. After five water rinses, the coated cotton maintains its flame retardant behavior, with only 7 wt % added to the textile, due to a more effective ionically cross-linked network. This study demonstrates, for the first time, an efficient and scalable evaporation induced polyelectrolyte complex coating that imparts self-extinguishing behavior to cotton and can be adapted for many other flammable materials.

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