プラズマの色で溶接品質を予測(Using Plasma Color to Predict Weld Quality)

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2025-05-20 パシフィック・ノースウェスト国立研究所(PNNL)

プラズマの色で溶接品質を予測(Using Plasma Color to Predict Weld Quality)
The light emissions from weld plasma are related to the composition of particles in the plume, which differs from the original metal in elemental makeup. (Image by Cortland Johnson | Pacific Northwest National Laboratory)

米国パシフィック・ノースウェスト国立研究所(PNNL)の研究チームは、溶接中に発生するプラズマの色を分析することで、溶接品質をリアルタイムで予測する新技術を開発しました。この手法では、溶接時に放射される光のスペクトルを高感度センサーで取得し、プラズマの色と溶接品質との相関関係を明らかにしました。従来の破壊検査や後工程での検査に頼らず、溶接中のプロセス監視が可能となり、製造現場での品質管理の効率化が期待されます。この技術は、航空宇宙や自動車産業など、高精度な溶接が求められる分野への応用が見込まれています。

<関連情報>

プラズマ凝縮物質とメルトプール物質間の組成分画の光学的証拠 Optical Evidence of Compositional Fractioning between Plasma-Condensed and Melt Pool Matter

Lance Hubbard, Floyd Hilty, Ankit Roy, Sarah Miley, Nicole Overman, Scott Muller, Kevin R. Fiedler, Diana Horangic, Matt Olszta
Advanced Engineering Materials  Published: 10 March 2024
DOI:https://doi.org/10.1002/adem.202302177

Abstract

Control of multicomponent alloys during welding is challenging because it lacks a real-time understanding of composition. The optical emissions of plasma formed during laser-induced metal welding correlate with the composition of particles ejected from the melt pool. Plasma emissions observed in this study contain large iron, manganese, chrome, and copper signatures, which match the composition of emitted particles. Particles recovered closest to the melt pool exhibit a core–shell morphology that is composed of iron-manganese-chrome intermetallic cores within copper shells. Particles collected farther from the melt pool, do not share this core–shell morphology, though similar elemental compositions are observed. The correlation between plasma optical emissions and particle composition can be used to predict the composition of the melt pool, allowing for real-time welding and sintering control.

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