極限環境対応のフォトニックチップ実装技術(NIST Researchers Develop Photonic Chip Packaging That Can Withstand Extreme Environments)

2026-03-30 米国国立標準技術研究所(NIST)

米国立標準技術研究所(NIST)の研究チームは、極端な環境条件でも耐えられるフォトニックチップの新しいパッケージング技術を開発した。フォトニックチップは光信号を用いる高性能デバイスだが、温度変化や機械的ストレスに弱いという課題があった。本研究では、熱膨張差や応力を抑える設計と材料技術により、高温や過酷環境下でも安定動作するパッケージを実現。これにより、宇宙・防衛・通信などの分野での応用拡大が期待される。

極限環境対応のフォトニックチップ実装技術(NIST Researchers Develop Photonic Chip Packaging That Can Withstand Extreme Environments)
Illustration of a photonic integrated circuit, with components bonded using a technique that enables the circuit to survive and operate in extreme environments.Credit: NIST

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極限環境向けフォトニックチップパッケージ Photonic chip packaging for extreme environments

Sarah M. Robinson, CH. S. S. Pavan Kumar, Ashutosh S. Rao, Daniel S. Barker, Fred B. Bateman, Kevin O. Douglass, Thinh Q. Bui, Glenn E. Holland, Daron A. Westly, and Nikolai N. Klimov
Photonics Research  Published: March 30, 2026
DOI:https://doi.org/10.1364/PRJ.565679

Abstract

Integrated photonic sensors have advanced significantly in the past decade for an ever-increasing range of applications, driven by the inherent scalability of integrated photonics combined with the precision of nanofabrication. Robust and ruggedized photonic fiber-to-chip bonding solutions are needed to develop photonic sensors that can operate in extreme environments. Here, we demonstrate a robust and high-efficiency method for photonic packaging that can operate in extreme environments ranging from cryogenic temperatures and high vacuum to high-dose radiation environments. Our packaging solution is also readily adaptable to high-temperature applications. In contrast to traditional polymer-based photonics packaging, we utilize direct chemical bonding of a V-groove optical fiber array to a photonic chip via hydroxide catalysis bonding to ensure operation across a wide range of extreme operating environments. The packaged chip is characterized from 360 K down to 3.8 K, demonstrating successful operation at cryogenic temperatures with 1 dB bandwidth of 50 nm per grating coupler in the telecom wavelength range, withstanding a cryogenic thermal shock of rapid submerging from ambient room temperature into a liquid nitrogen bath at 77 K. High-dose ionizing radiation testing is achieved by exposing the packaged chip to an electron beam corresponding to a cumulative radiation dose of 1.1 MGy. After irradiation, we do not observe degradation in insertion loss across the measured wavelength range from 1510 nm to 1630 nm. We bond several test dies and confirm the high-temperature compatibility of our bonding approach by measuring mechanical bond strength after annealing at 973 K. The annealed chips withstand 1N/mm2 axial stress. Finally, we conduct a preliminary outgassing study to demonstrate high vacuum compatibility. Our packaging methodology can be readily adapted to different photonics applications, ranging from cryogenic circuits to extreme-environment in situ sensors.

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