1200℃で作動可能な遮熱コーティングを実現するボンドコート材料の突破口(Breakthrough in Bond Coat Material Enables Thermal Barrier Coatings to Operate at 1,200 °C)

2026-02-09 中国科学院(CAS)

超高推力航空エンジン向けに、1200℃で高い耐酸化性を示す新規ボンドコート材料が開発された。Advanced Science掲載の本研究では、中国科学院金属研究所、北京大学、瀋陽工業大学の共同チームが、従来のNiCoCrAlY(MCrAlY)合金の1100℃超での急速酸化という限界を克服。共晶Al量を最適化し微細ラメラ組織を形成することで初期に保護性α-Al2O3皮膜を迅速生成させ、さらにCo・Cr・Ni比を調整した多主元素合金化により格子歪みを増大、Al拡散を抑制した。1200℃・500時間試験で酸化速度は従来比59%低減、剥離も2%未満と優れた耐久性を示し、高温タービン材料設計に新指針を与えた。

<関連情報>

格子歪み誘起拡散抑制による新規多主元素合金の1200℃における優れた耐酸化性 Outstanding 1200 °C Oxidation Resistance in a Novel Multi-Principal Element Alloy via Lattice Distortion-Induced Diffusion Suppression

Xinyu Zhang, Weiyan Lv, Xinguang Wang, Chuanmin Jia, Yizhou Zhou, Keqiang Qiu, Jianqiang Wang
Advanced Science  Published: 06 February 2026
DOI:https://doi.org/10.1002/advs.202522526

1200℃で作動可能な遮熱コーティングを実現するボンドコート材料の突破口(Breakthrough in Bond Coat Material Enables Thermal Barrier Coatings to Operate at 1,200 °C)

ABSTRACT

The ongoing demand for high-thrust turbine engines necessitates the advance of next-generation structural materials capable of withstanding higher temperatures. Commercial MCrAlY alloy, used as bond coats crucial for thermal barrier coating (TBC) systems, face a fundamental temperature ceiling of ∼1100 °C due to accelerated oxidation and spallation. Here, we design a novel Y and Hf co-doped NiCoCrAl-type multi-principal element alloy (MPEA) that achieves exceptional 1200 °C oxidation resistance primarily through lattice distortion-induced diffusion suppression. Compared with typical NiCoCrAlY alloy, the MPEA exhibits 59% lower in thermally grown oxide (TGO) growth rate, as well as negligible TGO spallation after 500 h at 1200°C. This performance stems from a significantly refined eutectic structure enabling rapid formation of a protective Al2O3 scale during initial oxidation, coupled with lattice distortion that elevates vacancy formation energy and Al migration barriers within the Al-depletion zone (ADZ), drastically reducing sustained diffusion rates. This co-design strategy, integrating tailored microstructure and lattice distortion, establishes a new paradigm for ultra-stable performance in extreme environments.

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