衣類繊維をより環境に優しい方法で製造する新技術を開発(UBC team develops greener way to produce clothing fibres)

2025-12-08 カナダ・ブリティッシュコロンビア大学 (UBC)

University of British Columbia(UBC)の研究チームは、衣料用レーヨン繊維を、従来より化学薬品の使用を大幅に減らす「より環境に優しい方法」で生産する技術を開発した。従来のレーヨン製造では木材パルプを化学溶剤で完全に溶解して糸を紡ぐ必要があったが、新手法ではまず木材パルプを機械的に微細繊維化(microfibrillated cellulose, MFC)し、そこに少量の溶解セルロースを“りん接(接着)剤”として加える形で糸をつくる。この方法により溶剤使用量を最大70%削減、化学的な精製工程も省略でき、使用した溶剤は全て再利用可能な閉ループ方式で環境負荷を大きく低減できる。セルロース繊維は再生可能・生分解性であるが、製造過程が環境負荷の高いものだった――このギャップを埋めるものだ。現在、研究チームは実験室レベルからの生産スケール拡大を目指しており、繊維製品としての実用化を進める。

<関連情報>

溶解したセルロースとの界面結合により、ミクロフィブリル化セルロースを連続フィラメントに変える Turning microfibrillated cellulose into continuous filaments through interfacial binding with dissolved cellulose

Huayu Liu ∙ Hao Sun ∙ Carolina Carvajal Plaza ∙ Xia Sun ∙ Qi Hua ∙ Feng Jiang
Chem Circularity  Published:December 1, 2025
DOI:https://doi.org/10.1016/j.checir.2025.100002

Graphical abstract

衣類繊維をより環境に優しい方法で製造する新技術を開発(UBC team develops greener way to produce clothing fibres)

Context & scale

The textile industry urgently requires sustainable alternatives to petroleum-derived fibers. Although regenerated cellulose fibers, such as viscose and lyocell, are bio-based, their production relies on toxic solvents and energy-intensive processes, limiting their circularity and environmental sustainability. This study introduces a strategy for transforming microfibrillated cellulose (MFC) directly into continuous filaments through interfacial binding with ionic-liquid-dissolved cellulose (DC). By combining the mechanical fibrillation of wood fibers with a recyclable solvent system, this approach enables stable wet spinning of all-cellulose filaments with high mechanical strength and flexibility suitable for textile weaving.

Highlights

  • Continuous microfibrillated cellulose filament prepared via interfacial binding
  • Hybrid cellulose network improves fluidity and reinforces gel-fiber integrity
  • All-cellulose filaments reach 226.5 MPa strength with excellent flexibility
  • Closed-loop solvent system ensures efficient recovery and reuse

Summary

Microfibrillated cellulose (MFC), produced directly through mechanical fibrillation, is an abundant raw material for textile fibers because of its hyperbranched network and minimal chemical usage. However, poor rheological properties and a tendency for phase separation as a result of insufficient water binding hinder continuous wet spinning. Herein, we introduce an interfacial binding strategy for improving MFC’s rheological behavior by incorporating ionic-liquid-dissolved cellulose, enabling the preparation of continuous MFC-based filaments. Specifically, 1-butyl-3-methylimidazolium chloride ([Bmim]Cl)-dissolved cellulose (DC) forms a fluidized layer on MFC surfaces to improve flow behavior and fiber entanglement, whereas dimethyl sulfoxide (DMSO) competes for hydrogen bonding to prevent MFC dissolution. The resulting MFC/DC filaments exhibit a tensile strength of 226.5 ± 7.6 MPa, a strain at break of 7.7% ± 0.4%, and a flexibility suitable for weaving. All solvents are efficiently recycled, offering a scalable and sustainable route to high-performance cellulose fibers as potential alternatives to synthetic textiles.

0601紡糸、加工糸の方法及び設備
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