複合金属フォームが危険物輸送の安全性を向上(Study: Composite metal foam could lead to safer hazmat transportation)

2025-11-06 ノースカロライナ州立大学(NC State)

ノースカロライナ州立大学の研究チームは、複合金属フォーム(CMF)が鉄鋼より軽量でありながら極めて高い耐衝撃・耐貫通性能を持つことを実証した。30mm厚のCMFを用いた衝突試験では、300,000ポンドの鉄製衝突体が通常の鉄板を貫通するのに対し、CMFでは衝撃を吸収して跳ね返り、小さな凹みしか生じなかった。CMFは金属中に中空球を埋め込んだ構造で、軽量・高強度・耐熱性を併せ持ち、危険物輸送タンクや核燃料容器などへの応用が期待される。数値モデルにより必要厚みも最適化可能。成果はAdvanced Engineering Materials誌に掲載。

複合金属フォームが危険物輸送の安全性を向上(Study: Composite metal foam could lead to safer hazmat transportation)

<関連情報>

炭素鋼の穿刺防止における複合金属フォームの数値モデルと実験検証 Numerical Model and Experimental Validation of Composite Metal Foam in Protecting Carbon Steel Against Puncture

Aman Kaushik, Afsaneh Rabiei
Advanced Engineering Materials  Published: 04 November 2025
DOI:https://doi.org/10.1002/adem.202501605

Abstract

Puncture testing on carbon steel plates is performed at varying velocities with and without composite metal foam (CMF) buffer panel using numerical and experimental approaches. CMF is a lightweight material made with airtight hollow spheres embedded inside metallic matrix. In this study, three numerical modeling approaches are utilized for CMF panel located between puncture head and carbon steel plate. First, homogeneous CMF framework is utilized without entrapped air in model. The nonhomogeneous CMF framework is then extended, but leads to nonconclusive results due to extra-ordinary resources required owing to the size and complexity of CMF. Finally, a new nonhomogeneous numerical model is developed to incorporate air using fluid cavity to reduce computation time while maintaining accuracy. The specific energy absorbed via CMF panel in experimental approach compared to that of fluid cavity model and carbon steel plate model are 28.14, 32.57, and 0.60 J g−1, respectively. This study validates the applicability of fluid cavity model to accurately predict the performance of complex CMF under puncture against experimental testing. Higher energy absorption associated with CMF underscores its significance in preventing puncture in carbon steel plate. It is concluded that lightweight steel CMF can absorb puncture and impact energies more efficiently than heavy solid steel.

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