カーボンファイバー複合材の全構成要素をリサイクル可能な新手法を開発(NREL Publishes Method for Recycling All Components in Carbon Fiber Composites)

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2025-06-24 米国国立再生可能エネルギー研究所(NREL)

米国NRELは、炭素繊維複合材(CFRP)を構成する炭素繊維とエポキシ樹脂を完全分離・再利用できる新たなリサイクル法を開発した。ホット酢酸によるアセトリシス反応を用いて、繊維の強度を損なわずに樹脂を短時間で分解し、CFRP廃材から高品質な炭素繊維を回収可能とした。処理コストは約1.5ドル/kgで、新品材料より安価かつ温室効果ガス排出も抑制。本手法は他の複合材にも応用可能で、複合素材の持続可能な資源循環に道を拓く技術として期待される。

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エポキシ-アミン炭素繊維強化ポリマーリサイクルのためのアセト分解 Acetolysis for epoxy-amine carbon fibre-reinforced polymer recycling

Ciaran W. Lahive,Stephen H. Dempsey,Sydney E. Reiber,Ajinkya Pal,Katherine R. Stevenson,William E. Michener,Hannah M. Alt,Kelsey J. Ramirez,Erik G. Rognerud,Clarissa L. Lincoln,Ryan W. Clarke,Jason S. DesVeaux,Taylor Uekert,Nicholas A. Rorrer,Katrina M. Knauer & Gregg T. Beckham
Nature  Published:04 June 2025
DOI:https://doi.org/10.1038/s41586-025-09067-y

カーボンファイバー複合材の全構成要素をリサイクル可能な新手法を開発(NREL Publishes Method for Recycling All Components in Carbon Fiber Composites)

Abstract

Carbon fibre-reinforced polymers (CFRPs) are used in many applications in the global energy transition, including for lightweighting aircraft and vehicles and in wind turbine blades, shipping containers and gas storage vessels1,2,3,4. Given the high cost and energy-intensive manufacture of CFRPs5,6,7, recycling strategies are needed that recover intact carbon fibres and the epoxy-amine resin components. Here we show that acetic acid efficiently depolymerizes both aliphatic and aromatic epoxy-amine thermosets used in CFRPs to recoverable monomers, yielding pristine carbon fibres. Deconstruction of materials from multiple sectors demonstrates the broad applicability of this approach, providing clean fibres from 2 h reactions. The optimal conditions were scaled to 80.0 g of post-consumer CFRPs, and demonstrative composites were fabricated from the recycled carbon fibres, which were recycled two more times, maintaining their strength throughout. Process modelling and techno-economic analysis, with feedstock cost informed by wind turbine blade waste generation8, indicates this method is cost effective, with a minimum selling price of US$1.50 per kg for recycled carbon fibres whereas life cycle assessment shows process greenhouse gas emissions around 99% lower than virgin carbon fibre production. Overall, this approach could enable recycling of industrial CFRPs as it provides clean, mechanically viable recycled carbon fibres and recoverable resin monomers from the thermoset.

0505化学装置及び設備
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