低温触媒でPVCとポリオレフィンを炭化水素に変換(Integrated Low-Temperature PVC and Polyolefin Upgrading)

2025-11-18 パシフィック・ノースウェスト国立研究所 (PNNL)

米国パシフィック・ノースウエスト国立研究所(PNNL)は、廃プラスチック中でも処理が最も難しいとされるポリ塩化ビニル(PVC)とポリオレフィン(PO)を、低温・単段プロセスで同時に燃料級炭化水素へ転換する新技術を開発した。従来は高温脱塩素処理が必要で、毒性副生成物の発生や高エネルギー消費が大きな障害だったが、本研究ではクロロアルミネート系イオン液体触媒を用い、イソブタン/イソペンタンによるアルキル化・水素移動反応を組み合わせることで、PVCの脱塩素とPO分解を低温で一体的に進めるタンデム反応系を実現した。実際の混合・汚染状態のプラスチック廃棄物にも適用可能で、得られた炭化水素は燃料などへの利用が期待される。本成果はPVCを含む廃プラスチックの資源循環と環境負荷低減を大きく前進させる技術として注目されている。

低温触媒でPVCとポリオレフィンを炭化水素に変換(Integrated Low-Temperature PVC and Polyolefin Upgrading)A new method takes contaminated post-consumer mixed plastics and converts them into fuel-range alkanes in a single-stage catalytic process at low temperatures and pressures.(Image by Derek Munson | Pacific Northwest National Laboratory)

<関連情報>

統合低温PVCおよびポリオレフィンアップグレード Integrated low-temperature PVC and polyolefin upgrading

Wei Zhang, Boda Yang, Benjamin A. Jackson, Junbo Zhao, […] , and Johannes A. Lercher
Science  Published:14 Aug 2025
DOI:https://doi.org/10.1126/science.adx5285

Editor’s summary

Polyvinyl chloride (PVC) is a widely used plastic, particularly in plumbing applications, but its end-of-life processing can produce toxic chlorocarbon compounds, a growing problem as waste continues to accumulate. Zhang et al. report an efficient protocol to remove the chloride in PVC waste as hydrogen chloride using a room-temperature chloroaluminate ionic liquid medium. Mixed-waste streams including polyethylene are also compatible with this chemical process. The carbon chains are concurrently broken down into fuel-range hydrocarbons. —Jake S. Yeston

Abstract

Polyolefins and their chlorinated derivatives such as polyvinyl chloride (PVC) are among the most prevalent plastics in global production and waste streams. Traditional waste-to-energy methods such as incineration and pyrolysis, as well as most chemical upcycling methods for PVC utilization, require thorough, high-temperature dechlorination to prevent the release of toxic chlorinated compounds. We present here a strategy for upgrading discarded PVC into chlorine-free fuel range hydrocarbons and hydrogen chloride in a single-stage process catalyzed by chloroaluminate ionic liquids. This approach offsets endothermic dechlorination and carbon-carbon bond cleavage with exothermic alkylation and hydrogen transfer by isobutane or isopentane in a low-temperature tandem process. The light isoalkanes are available from refinery processes and partly from recycling of the product stream. This process is suitable for handling real-world mixed and contaminated PVC and polyolefin waste streams.

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