鏡のようなグラファイト薄膜、強度と導電性で記録更新(Mirror-Like Graphite Films Break Records in Strength and Conductivity)

2025-08-12 韓国基礎科学研究院(IBS)

韓国・基礎科学研究院(IBS)のロドニー・S・ルオフ所長らは、従来の合成黒鉛を大きく超える性能を持つ「鏡面状黒鉛フィルム」の製造に成功した。新手法は、Ni-Mo合金から成長後にニッケルを選択的に蒸発させて多孔質基板を形成し、冷却時の界面応力を吸収してシワや歪みを防ぐもの。これにより、結晶粒径は従来比1万倍のミリメートル級となり、成長速度は6.2層/秒と20倍以上の高速化を達成。フィルムはヤング率969GPa、引張強度1.29GPa、面内熱伝導率2034W/m·K、電気伝導率2.25万S/cmと、既報の合成黒鉛を凌駕し理論限界に迫る性能を示した。形状や厚みを自在に制御でき、AIチップの熱管理、高強度MEMS部品、摩擦低減コーティング、高性能電池負極など応用範囲は広い。今後はメートル級スケール生産を目指す。

鏡のようなグラファイト薄膜、強度と導電性で記録更新(Mirror-Like Graphite Films Break Records in Strength and Conductivity)
Figure 1. (a) Schematic of the suggested reaction pathway. (b) Schematic of the experimental configuration. (c) AFM height image and SEM image of the mirror-like graphite film.

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鏡面状の大型粒状グラファイト薄膜の合成と特性 Synthesis and properties of mirror-like large-grain graphite films

Liyuan Zhang,Meihui Wang,Dongho Jeon,Yongqiang Meng,Sun Hwa Lee,Myeonggi Choe,Yunqing Li,Mengran Wang,Sherilyn J. Lu,Zonghoon Lee,Won Kyung Seong & Rodney S. Ruoff
Nature Communications  Published:12 August 2025
DOI:https://doi.org/10.1038/s41467-025-62227-6

Abstract

Graphite films with large grain sizes have been reportedly obtained by using metal as catalysts, but the obtained graphite is mostly heavily wrinkled, thus containing defects that degrade its properties. We report the synthesis of mirror-like and large-grained graphite films with only a few nano kinks and controllable dimensions, achieved by using flat Ni-Mo alloy melts of the same lateral dimensions as the metal foils used to make this alloy melt. The graphite film exhibited few nano kinks and a mirror-like appearance because the deliberate evaporation of much of the Ni produced a porous substrate, which in turn dramatically weakened the substrate-graphite film interaction before cooling. The mirror-like graphite appears to be 100% AB-stacked with millimeter-sized grains that are much larger than the multi-micron grain size of highly oriented pyrolytic graphite and rivaled in size only by a small percentage of natural graphite. Our graphite films have an electrical conductivity of 2.25 × 104 S cm−1 at 300 K. Tensile loading of macroscale samples showed an average Young’s modulus of 969 ± 69 GPa and average fracture strength of 1.29 ± 0.203 GPa, and Frequency Domain Thermoreflectance revealed an average in-plane thermal conductivity of 2034.4 ± 68 W m−1·K−1.

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