パラジウム膜による高効率水素製造(Palladium filters could enable cheaper, more efficient hydrogen fuel production)

2025-10-01 マサチューセッツ工科大学(MIT)

MITの研究チームは、高温でも安定して水素を選択的に透過させる新型パラジウム膜を開発した。従来の連続薄膜型では約800Kを超えると劣化するが、本研究ではパラジウムをシリカ支持体の微細孔に「プラグ」として埋め込み、熱に強い構造を実現。これにより、水素分離を必要とする高温プロセス(アンモニア分解、メタン改質、核融合燃料循環など)での低コスト・高効率な水素生成が可能になる。成果は『Advanced Functional Materials』誌に掲載された。

パラジウム膜による高効率水素製造(Palladium filters could enable cheaper, more efficient hydrogen fuel production)
Schematic illustration of the membrane showing selective permeation of hydrogen (green) from a mixture of hydrogen and helium (blue) gases. Credit: Lohyun Kim

<関連情報>

高温に耐えられるナノ構造水素選択性パラジウム「プラグ」膜 Nanostructured Hydrogen-Selective Palladium “Plug” Membranes Capable of Withstanding High Temperatures

Lohyun Kim, Aaron H. Persad, Chun Man Chow, Randall Field, Rohit Karnik
Advanced Functional Materials  Published: 01 October 2025
DOI:https://doi.org/10.1002/adfm.202516184

Abstract

The thermal instability of conventional palladium (Pd) membranes at high temperatures due to solid-state dewetting or interdiffusion-induced alloying limits hydrogen (H2) separations in applications such as small-scale steam methane reforming, ammonia cracking, and nuclear fusion. Here, to mitigate these key degradation mechanisms in Pd membranes, a nanostructured Pd “plug” composite membrane is developed comprising discretized, thermally stable plug structures embedded in nanopores of a silicon-based membrane. The membrane is fabricated via directional electroless plating, achieving practically 100% filling of the nanopores with Pd plugs. Gas permeation tests compared well with transport model predictions and demonstrated H2 permeance of ≈10−7 mol m−2·s−1·Pa−1 at 800 K, with no detectable helium or nitrogen leakage, indicating high H2 selectivity. Structural analysis revealed some morphological transitions of the Pd plugs at high temperatures, but without degrading the performance. The membrane remained leakage-free after 114 h of operation at 800 K and after 100 h at 1000 K, demonstrating exceptional thermal robustness over conventional Pd membranes. These findings establish the Pd plug membrane as a strong candidate for high-temperature H2 separations and illustrate the design of membranes with thermally stable metal nanostructures as a general strategy to realize high-temperature H2 separations.

0505化学装置及び設備
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