より安価で強靭な3Dプリントチタン開発(Stronger, cheaper titanium a ‘leap forward’ for industry)

2025-07-29 ロイヤルメルボルン工科大学(RMIT)

オーストラリアのRMIT大学の研究チームは、3Dプリント向けの新しいチタン合金を開発しました。従来のTi‑6Al‑4V合金に含まれる高価なバナジウムを、より安価で入手可能な元素で代替し、製造コストを約29%削減。また、均一な結晶構造により強度と延性を向上させ、機械的特性のばらつきを抑えたとしています。本研究では、添加元素の選定と結晶構造の制御に関するフレームワークも提示され、アディティブマニュファクチャリングの産業応用に向けた革新と評価されています。論文は『Nature Communications』に掲載され、RMITはこの技術の特許申請と商業化パートナー募集を進めています。

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金属積層造形における柱状から等軸晶系への遷移を予測するための組成基準 Compositional criteria to predict columnar to equiaxed transitions in metal additive manufacturing

Ryan Brooke,Duyao Zhang,Dong Qiu,Mark A. Gibson & Mark Easton
Nature Communications  Published:01 July 2025
DOI:https://doi.org/10.1038/s41467-025-60162-0

より安価で強靭な3Dプリントチタン開発(Stronger, cheaper titanium a ‘leap forward’ for industry)

Abstract

Predicting the columnar to equiaxed transition (CET) and grain refinement for additively manufactured alloys from thermodynamic databases has been a long-standing challenge and an ongoing source of discussion. Efforts are focused on designing alloy compositions to achieve fully equiaxed microstructures, thereby eliminating the mechanical anisotropy commonly associated with the large columnar grains in additively manufactured alloys. Here, three compositional parameters proposed in the literature are evaluated across a range of Ti alloys: the non-equilibrium solidification range (ΔTs), the growth restriction factor (Q) and constitutional supercooling parameter (P). Ti-Fe, Ti-Cu, Ti-Cu-Fe, and Ti-Mo alloys produced via direct energy deposition experimentally verified that P is the most reliable parameter to guide the selection of alloying elements for additively manufactured (AM) alloys. Verification was found by reconsidering results from additional alloy systems and AM methods. The numerical CET models also predict that P is closely related to dendrite tip undercooling at high growth velocities, as found in AM. This work provides a clearer framework for predicting the grain morphology of metallic alloys in AM.

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