先端エレクトロニクス用の3次元回路を作製する新しい技術を開発(NUS researchers develop a novel technique to fabricate three-dimensional circuits for advanced electronics)

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2024-07-29 シンガポール国立大学(NUS)

従来の平面基板とは異なり、3D回路はコンポーネントを垂直に積み重ねることができ、デバイスの占有面積を大幅に削減します。シンガポール国立大学(NUS)の研究チームは、CHARM3Dという最先端技術を開発しました。この技術は、サポート材料や外圧を必要とせず、3Dで自己修復可能な電子回路を製造します。フィールドメタルを使用し、ウェアラブルセンサーやワイヤレス通信システムなどのデバイスをコンパクトに設計できます。CHARM3Dは、接触不要なバイタルサインモニタリングデバイスや高性能3Dアンテナを実現し、通信システムや医療画像処理を向上させます。

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張力駆動による自立フィールドの金属構造の三次元印刷 Tension-driven three-dimensional printing of free-standing Field’s metal structures

Shaohua Ling,Xi Tian,Qihang Zeng,Zhihang Qin,Selman A. Kurt,Yu Jun Tan,Jerry Y. H. Fuh,Zhuangjian Liu,Michael D. Dickey,John S. Ho & Benjamin C. K. Tee
Nature Electronics  Published:25 July 2024
DOI:https://doi.org/10.1038/s41928-024-01207-y

先端エレクトロニクス用の3次元回路を作製する新しい技術を開発(NUS researchers develop a novel technique to fabricate three-dimensional circuits for advanced electronics)

Abstract

The direct writing of complex three-dimensional (3D) metallic structures is of use in the development of advanced electronics. However, conventional direct ink writing primarily uses composite inks that have low electrical conductivity and require support materials to create 3D architectures. Here we show that Field’s metal—a eutectic alloy with a relatively low melting point—can be 3D printed using a process in which tension between the molten metal in a nozzle and the leading edge of the printed part allows 3D structures to be directly written. The use of tension avoids using external pressure for extrusion (which can cause beading of the printed structure), allowing uniform and smooth microwire structures to be printed on various substrates with speeds of up to 100 mm s−1. We use the approach to print various free-standing 3D structures—including vertical letters, a cubic framework and scalable helixes—without post-treatment, and the resulting Field’s metal structures can offer electrical conductivity of 2 × 104 S cm−1, self-healing capability and recyclability. We also use the technique to print a 3D circuit for wearable battery-free temperature sensing, hemispherical helical antennas for wireless vital sign monitoring and 3D metamaterials for electromagnetic-wave manipulation.

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