超薄型フィルターで薬品や染料の生産を効率化(Ultra-thin filters could help improve production of medicines and dyes)

2025-10-21 ロイヤルメルボルン工科大学(RMIT)

RMIT大学の研究チームは、製薬や染料生産などで使われる液体混合物から目的物質を効率的に分離できる「超薄型ハイブリッドフィルター」を開発した。フィルターは窒化ホウ素(BN)の超薄層を強靭なアラミド繊維と組み合わせた構造で、BN表面を親水化して均一に結合させることで高い安定性と透過性能を実現した。実験では最大10バールの圧力下で24時間連続運転しても性能劣化がなく、厚さ1マイクロメートルで大型染料分子を約96%除去した。従来の高エネルギー型溶媒分離法に比べて、低コスト・低廃棄物で持続可能な製造を可能にする。今後は耐薬品性やスケールアップの改良を進め、廃水処理や化学リサイクルなど環境産業への応用が期待されている。

超薄型フィルターで薬品や染料の生産を効率化(Ultra-thin filters could help improve production of medicines and dyes)

<関連情報>

効率的な有機溶媒ナノ濾過のためのANF/BN薄膜複合膜 ANF/BN thin-film composite membranes for efficient organic solvent nanofiltration

Yuxi Ma, Yue You, Lifeng Wang, Guoliang Yang, Si Qin, Yuyu Su, Mandeep Singh, Jianwei Lu, Dan Liu, Weiwei Lei
Journal of Membrane Science  Available online: 9 August 2025
DOI:https://doi.org/10.1016/j.memsci.2025.124540

Highlights

  • Thin film ANF/BN composite membranes exhibit high-flux performance for organic solvent nanofiltration.
  • Deformed ANFs enhance strength and enable reversible channel deformation under 10 bar.
  • The membranes achieve a flux of 164 L m2 h−1 in ethanol at 4 bar, with a 92 % rejection of Evans blue dye molecules.
  • These membranes demonstrate excellent chemical stability and outstanding anti-fouling properties.

Abstract

Two-dimensional (2D) nanomaterial-based membranes, such as hexagonal boron nitride nanosheets (BNNS), offer exceptional permeance for organic solvent nanofiltration (OSN) but suffer from poor mechanical stability under pressure. To address this, we integrated aramid nanofibers (ANFs) with ball-milled BNNS to construct mixed-dimensional thin-film composite membranes (ABN) with enhanced structural robustness and separation performance. The ABN membranes exhibit a tunable thickness (∼1.17 μm), surface roughness (∼82 nm), and contact angle (∼81°). A representative ABN membrane achieved ethanol flux of 104 L m−2 h−1 at 1 bar, increasing to 164 L m−2 h−1 at 4 bar, with Evans blue rejection slightly decreasing from 96 % to 92 %. The membranes also showed high permeance in methanol and acetone, reversible deformation under pressure up to 10 bar, and stable performance over 24 h in ethanol and under mildly acidic conditions. This study presents a mechanically reinforced, high-performance OSN membrane platform that overcomes the pressure fragility of conventional 2D systems, offering strong potential for practical solvent separation applications.

0505化学装置及び設備
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